Modern Bourbons are filtered to remove unwanted vegetable oils and other particles that can cause “flocking” in cold weather or when the Bourbon is poured over ice. Flocking is simply the condensation of these oils that will give the whiskey a cloudy look. It does no harm and in fact it contains flavors that are lost in the filtration process. This is not always a bad thing but in most cases the oils add a deeper flavor and a better mouth-feel to the whiskey. Even the so called non-filtered Bourbons have some filtration to remove the larger particles of charcoal from the barrel but this is a minimal invasive filtration and on the whole a good idea.
For most of the 19th century Bourbon was sold directly from the barrel. The customer would come to the liquor dealer with a flask or jug and have it filled from the barrel and pay the dealer for the pint or quart or gallon that was needed to fill the container. The only filtration would be that of the liquid passing through the barrel tap keeping out the larger pieces of charcoal. If the customer did not have a flask or jug the merchant would supply a filled bottle but they were most likely filled in the same manner with no filtration. Even in saloons the barkeep would fill a decanter to use to pour the drinks and would purchase his or her whiskey by the barrel.
In the last decade of the 19th century bottled whiskey started to become more common as machine blown glass made it economical to sell whiskey bottled at the distillery. With bottled whiskey came the whiskey label and on the label was usually the proof of the whiskey. The whiskey would be dumped from the barrels into a vat and the proof was often adjusted, especially after the Bottled-in-Bond Act of 1897. With this process it was important to make the whiskey look as pure as possible for the consumer so filtration became an added step to selling whiskey. This filtration was a simple system that filtered the whiskey through cloth filters to catch the char. The distillers did notice that when they bottled in cold weather the whiskey would get less cloudy in the bottle.
After Prohibition with standard bottle sizes and label requirements there came lower proof whiskey – as low as 80 proof. Technology had improved and filtration systems became more sophisticated with paper filters. The distillers were also using activated charcoal thrown into the whiskey in the cistern followed by an agitation of the liquid. The vegetable oils would collect on the charcoal before the whiskey was run through the paper filter system. This is what many brands refer to as being “Charcoal Filtered”. As the technology in refrigeration improved the distillers decided that cooling the whiskey in the cistern would be added to the process to imitate the fine clarity of the whiskey bottled in the winter months. The technology continued to improve to today’s chill filtration systems.
Not all filtration is bad. When done right it adds a clarity of appearance and can be used to remove some unpleasant flavors and allow other flavors to shine through. This is particularly true in older whiskeys that are dominated by wood tannins flavor. A proper filtration of the whiskey allows caramel and vanilla flavors to come out that would be hidden by bitter tannins if not filtered. On the whole, the more you filter a whiskey the more flavor you remove. The lower the proof in the bottle the more you have to filter the whiskey to prevent flocking.
Not every distillery treats filtration the same. Some have a one size fits all filtration system where companies like Michter’s have multiple systems and determine how to filter based upon the brand they are bottling. Filtration should be viewed as simply another step in the recipe for making the Bourbon in the bottle you are purchasing.
Photos Courtesy of Maggie Kimberl
October 9, 2017 at 8:46 pm
Good summary. Chill filtration became more popular when dropped to 80 proof as you mentioned. Many distillers used amber bottles to cover up any haize that developed. We use several filtration systems as well. While plate and frame filters have been the standard in the spirits business, the ultra deep filtration systems used by the wine guys are becoming more popular with spirit producers who do finish filtration.
June 9, 2019 at 2:07 pm
An excellent article and informative as always. As an initiate bourbon collector, I base many of my purchases on reading your tasting notes, the mash bills used, the ages given or assumed and the barrel characteristics (char degrees and perhaps reused port, sherry etc.). The filtration systems used and to what extent the whiskey is filtered adds yet another consideration to how the bourbon will taste. Personally, I would prefer bourbons that are less filtered than more; wanting to experience the spirit as directly from the barrel as possible, cloudy or not. Reading each label carefully does not always inform the amount or type of filtration. Would you like to see this information on each label of whiskey?
June 9, 2019 at 3:34 pm
Filtration is not a bad thing. There are certain whiskeys that real do benefit from filtration by removing a lot of bitter tannins. As far as what to look for on a label, stay tuned. I am working on a blog on the subject by request from Rosemary.
June 11, 2019 at 5:52 pm
Is it possible to separate the fats from the whisky by mere carbon filteration without subjecting it to chill filteration.
June 11, 2019 at 6:01 pm
Yes. It is not as efficient as chill filtering but it works.
December 29, 2022 at 2:15 pm
Very niice blog you have here